QHSE Logo Expert Solutions for Health & Safety, Quality & Risk Management

Machine Safety & Equipment Compliance

 

 

 

Poorly guarded or uncontrolled machinery is one of the fastest ways people get hurt. QHSE Ltd helps you make plant and equipment safe, compliant and efficient—without shutting your operation down.

 

Why Choose QHSE Ltd?

 

  • Certified Machine Safety Expert (CMSE)
  • Specialist in machinery guarding, functional safety and risk assessment—grounded in standards such as AS/NZS 4024, ISO 13849 and IEC 62061.
  • Integrated Compliance Knowledge
  • We align guarding, isolation and control measures with HSWA 2015, WorkSafe NZ guidance and your wider HS&W system.
  • Practical, Workable Solutions
  • We prioritise controls that actually fit your process—engineering fixes where possible, smart admin/procedural controls where needed.

 

Our Machine Safety & Equipment Compliance Services

 

Machine Guarding Assessments

 

Comprehensive inspections against AS/NZS 4024 and WorkSafe guidance. We document non‑compliances, risk levels and recommended controls—plus photos and clear actions for your maintenance team.

 

Functional Safety & Control System Validation

 

Verification of safety-related control systems to ISO 13849 / IEC 62061: Performance Level (PL)/Safety Integrity Level (SIL) calculations, SISTEMA modelling and validation reports.

 

Lockout–Tagout (LOTO) & Isolation Procedures

 

Creation or review of energy isolation procedures, tags, permits and training so maintenance and cleaning tasks are performed safely.

 

Pre‑Commissioning / Pre‑Purchase Reviews

 

Early design or procurement reviews to “design out” hazards—saving retrofit costs and ensuring suppliers meet your safety specs.

 

Plant Risk Assessments & Remediation Plans

 

Structured risk assessments for individual machines or entire plants, with prioritised remediation roadmaps and budget-friendly options.

 

Equipment Compliance Audits

 

Periodic audits to confirm ongoing compliance, capture changes and keep documentation current for regulators and clients.

 

Our Approach & Methodology

 

  1. Hazard & Risk Identification
    On‑site review of machinery hazards (mechanical, electrical, pneumatic, hydraulic, ergonomic), task analysis and risk scoring.
  2. Standards & Gap Analysis
    Benchmark against AS/NZS 4024 series, ISO 13849, IEC 62061 and relevant WorkSafe guidance to pinpoint what must change.
  3. Control Solution Design
    Practical recommendations—fixed/adjustable guards, interlocks, light curtains, emergency stops, safe distances, procedures and training.
  4. Implementation Support & Verification
    Support your engineers/contractors to implement changes; verify effectiveness and document compliance.
  5. Review & Continuous Improvement
    Schedule periodic reviews, update documentation and integrate lessons into your wider safety management system.
     

Industries We Serve

 

All industries—particularly where plant and machinery are critical:

 

  • Manufacturing & Food Processing
  • Forestry, Timber & Wood Products
  • Engineering Workshops & Fabrication
  • Rail, Infrastructure & Utilities
  • Logistics, Warehousing & Packaging

 

Get Started with QHSE Ltd


Ready to transform your safety culture and drive compliance? Contact our experienced health and safety consultants today:
Phone: 022 454 4445
Email: rob@qhse.co.nz
Or fill in our online enquiry form

 

Other Services

Home

Health & Safety Consultancy

Risk Management

Quality Management

Machine Safety & Equipment Compliance

SafePlus Auditing and Workplace Safety Performance

Internal Auditor Training & Professional Development

Electrical Safety & PAT Testing